|
Binding Options
To
help you make an informed decision among the numerous bindery options,
here are descriptions of several ways you can attach loose sheets of
paper or complete signatures (printed press sheets folded multiple times
to yield complete 4-, 8-, 16-, or 32-page portions of a book). Bindery
methods vary according to cost, durability, and appearance. (From:
http://www.printindustry.com/newsletter_24.htm
Case Binding
Also called edition binding, this method results in what is commonly
called a hardcover book. It is the most expensive option yet also the
most durable. Stacked signatures are gathered and sewn together for
strength. This book block is trimmed on three sides and then glued into
a spine, front cover, and back cover (a single unit) made of binders
board covered with paper or cloth. The first and last sheets
(end-sheets) are then pasted to the board. To reduce the cost of
thisbinding method, you can set perfect-bound book blocks into cases
rather than first sewing the signatures together and then gluing them
into the covers.
Perfect
Binding
Like case-bound books, perfect-bound books are also made up of stacked
signatures. These are gathered into a book and the edges of the spine
are ground off (or notched). When this book block is glued into a paper
cover, the glue that attaches the signatures to the spine can flow into
the notches or ground-off areas. The increased surface area for the glue
allows for more permanent adhesion. The covers and book blocks are then
trimmed flush. Unlike case binding, perfect binding involves only gluing
the spine to the cover. Without reinforced endsheets or a binders board
cover material, perfect-bound books are less durable than case bound
books but are significantly cheaper. Sewing the signatures and/or
notching the spine rather than grinding it improves durability.
Lay-Flat
Binding
Perfect-bound books do not lie flat when opened because the spines are
fully glued to the cover. By using a flexible glue on only the edges of
the spine, perfect-bound technical manuals or cookbooks, and the like,
can be made to lie flat on a table. This method is more expensive than
perfect binding and requires more time for the glue to cure.
Saddle-Stitching
Signatures are nested (set one into the other rather than stacked as in
the previous methods) and then stitched through the fold with staples
made of thin wire. These books can lie flat. However, saddle-stitching
only works for shorter books of up to 80 pages or so. These books also
have no spine on which to print a title.
Side-Stitching
Side stitched books are essentially loose sheets of paper stapled
together. A paper cover can be wrapped around the entire stack and glued
to form a printable spine. However, side-stitched books (National
Geographic Magazine is an example) do not lie flat.
GBC Binding
Also called plastic comb binding, this method is good for technical
manuals that have a lot of pages and must lie flat. The stack of pages
comprising the book is punched with a series of holes along the binding
edge through which a plastic comb is inserted. This comb, which curls
into a cylinder along the length of the book can provide a
screen-printable spine. It can also accommodate numerous pages, and
pages can be added or removed as needed.
Wire-O and
Spiral Binding
Both of these mechanical bindings hold far fewer pages than comb
binding. Wire-O is a series of parallel wire loops attached along a
wire, while spiral binding is a metal or plastic continuous loop passing
through the punched holes in a spiral from the top to the bottom of the
book. Neither binding method will accept as many pages as GBC. Also
neither provides a printable spine or allows for pages to be added or
removed. However, both binding methods allow the product to lie flat.
Plastic Coil
Binding
This is just like spiral binding. However, since wire can be crushed,
plastic is a resilient alternative. Also, plastic coil bindings come in
multiple colors.
Tape Binding,
Post Binding, and Velo Binding
These are often used for presentations. In the first case, the covers
and book pages are taped together over the binding edge. In post
binding, screws are used in much the same way as side stitching (but the
books can be disassembled and pages can be added or removed). In velo
binding, a thin, flat piece of plastic runs the length of the bind edge
on the front and back of the book, and thin plastic pegs attach the two
through the pages of the book.
Ring-Binders
This is exactly what the name implies: the binders we used in school.
The vinyl covers can be silk screened or paper inserts can be printed
and then inserted behind the clear covering of some ring-binders.
Mechanical
bindings
(GBC, Wire-O, spiral, plastic coil, tape, velo, post, and ring) are more
expensive per unit than perfect binding or saddle-stitching, and unlike
most offset printing operations, their unit cost does not decrease with
increased volume. They also require ample margins since they take up a
lot of room at the bind edge. On the positive side, they can allow for
the inclusion of many inserts of various types and sizes within the
text. Because of their cost, mechanical bindings are usually best suited
to short runs.
See:
Simple Binding Solutions for Digital
Printing for illustrations of some of these processes.
From:
http://www.printindustry.com/newsletter_24.htm Written by Steve
Waxman, a printing consultant. He teaches corporations how to save money
buying printing, sells printing services, and teaches prepress
techniques. Steven has been in the industry for twenty-five years,
working as a writer, editor, photographer, graphic designer, art
director, production manager, and print buyer.] |
|